Plastic Toolbox Locking Tab Repair
The locking tabs on my plastic toolbox fell off recently. I was able to quickly fix it with just a plastic milk jug and some epoxy glue.
![](https://makeshiftengineer.com/01/wp-content/uploads/2019/09/Milk-jug-panel-to-make-new-hinge-lock-tab-1024x768.jpg)
I first cut out a flat panel from the milk jug.
![](https://makeshiftengineer.com/01/wp-content/uploads/2019/09/Milk-jub-panel-cut-to-size-for-the-hinge-1024x768.jpg)
Next, from this piece I cut out the pieces that will be glued to the locking tabs and the toolbox case. I roughed up the surface by scratching it with a utility knife. This should allow the epoxy to stick to the surface better.
![](https://makeshiftengineer.com/01/wp-content/uploads/2019/09/Use-alcohol-to-clean-the-parts-1024x768.jpg)
Before gluing anything, use some alcohol to clean the parts for better adhesion.
![](https://makeshiftengineer.com/01/wp-content/uploads/2019/09/Epoxy-glue-1024x768.jpg)
Next, I used epoxy glue to glue the tabs to the plastic pieces.
![](https://makeshiftengineer.com/01/wp-content/uploads/2019/09/Gluing-hinge-to-milk-jug-panel-piece-1024x768.jpg)
Here’s a locking tab glued to the plastic piece.
![](https://makeshiftengineer.com/01/wp-content/uploads/2019/09/Completed-fix-for-plastic-tool-box-hinge-1024x768.jpg)
After the epoxy had cured, I the glued the plastic pieces to the case.
![](https://makeshiftengineer.com/01/wp-content/uploads/2019/09/Fixed-locking-tab-on-plastic-tool-box-1024x768.jpg)
There you have it. Fixed locking tabs on your plastic toolbox!